Intronics Power Inc.

For over 30 years, Intronics has been designing and manufacturing standard and custom DC/DC converters, function modules, and analog signal processors for wide variety of applications.



Corporate Profile



Welcome to the Intronics website. The home of 30 years experience in the design and manufacturing of DC/DC converters, amplifiers, and a variety of image and signal processors.



We are proud to deliver products to the most demanding industrial customers, worldwide. Our high-reliability components and subsystems have been used in multiple industries, including:



# Computers & Communication



# Aerospace & defense



# Electric Power Utility



# Transportation



# Industrial Automation



# Medical Device



We offer both standard and custom products and we specialize in products that cannot be delivered cost-effectively by suppliers of "off the shelf" components. Our modern manufacturing facility, located in Norwood, Massachusetts, enables us to satisfy your most demanding requirement on spec, on time, all the time.



Quality Policy Statement



ISO9001:2000 Certified



Quality means: The customer returns...

and the product doesn't!





QUALITY PROGRAMS



* UL Recognized Products

* CSA Certified Products

* TUV America Certified Products

* Workmanship Standards

* Process Level Quality System & Measurements

* Internal Corrective Auction Process

* ECO Implementation and Control

* Documentation Control

* In-house Design and CAD Layout Capabilities



VALUE ADDED ENGINEERING SERVICES

On-Site Appllication EngineeringOn-Site Application Engineering



* Design engineering support

* Component selection

* Design For Manufacturing / Design For Test

* Compliant with Bell Core Standards

* SMT and Thru-Hole design

* Circuit simulation



CADComputer-Generated Drawings and Documentation



* PADS and DAZIX design services

* SOLID WORKS



Proto-Type AssemblyProto-Type Assembly Build



* Dedicated quick turn prototype and pre-production capabilities



STATE OF THE ART MANUFACTURING



Material Procurement Material Procurement



* Purchase to forecast on standard products

* Purchase to sales orders on custom products

* All materials are ordered to ECO controlled bills of materials or customer specifications.



Stockroom Storage to Kitting Stockroom Storage to Kitting



* All incoming materials are inspected and stored by part number.

* Kits are released per manufacturer work orders.





Pre-Assembly Pre-Assembly Preparation of Components



* Automated, semi-automated and manual part forming

* All forming per instruction on routers



Thru-Hole Assembly Thru-Hole Assembly



* 14 semi-automatic guided assembly stations

* Slide lines for manual assembly





SMT Assembly SMT Assembly



* 3 pick and place machines

* BTU convection oven for SMT

* 2 solder print machines



Wave Soldering Wave Soldering



* Hollis wave soldering with smooth and chip waves for thru-hole and mixed technology.

* Lead Free systems in place Q1 2006





Aqueous Cleaning Aqueous Cleaning



* Aqueous 3 Stage cleaning station with a closed loop purification station ensure contamination-free water



Component and Solder Inspection Component and Solder Inspection



* All units are inspected after solder to assure quality of workmanship





Semi-Automated and Automated Test Process Semi-Automated and Automated Test Process



* 4 Automated test stations for 100% DC/DC testing

* Multiple semi-automated test stations for product specific testing



Burn-In System Burn-In System



* Multiple burn-in racks/ovens for product specific testing





Hi-Pot Testing Hi-Pot Testing



* Testing from 500V - 8000V per product specification



Potting Potting



* Various potting methods using epoxy, rtv and conformal coating





Final Inspection Final Inspection



* Insure conformance to product specification

* Data collection



Quality Policy Statement



ISO9001:2000 Certified



Quality means: The customer returns...

and the product doesn't!